Since years, we have been catering to diverse requirements of clients by manufacturing and supplying a wide range of Ultrasonic Welding Machine. It is widely used for welding flat mouldings, semi-finished products & blow moulded, thermoformed, extruded and large-surface mouldings. We offer this machine to clients in different models and specifications to meet their individual requirements. We make sure to test the Ultrasonic Welding Machine on standard parameters before the final dispatch.Ultrasonic welding is the cleanest, fastest and the most reliable method of connecting plastics. It is the usage of ultrasonic frequency mechanical vibration energy in the work-piece surface to make the plastic twist and failure under the pressure surface, comprehend the welding method.
Ultrasonic welding process is most usually used to connect the thermoplastics. It is taken into use in joining the constituents which are not alike and it does not need any bolts, nails, soldering material, or the adhesives that are desirable to connect the materials together.
Ultrasonic welding is the technique of joining two constituents by changing the electrical energy into heat energy. It is appropriate for plastics and metals. It can utilize high-frequency ultrasonic acoustic vibrations to the constituents that are being held collected under the pressure to generate the solid-state weld.
Ultrasonic Welding Machine advantages
Ultrasonic welding can be taken into use for a diversity of mixture of the material welding. It cannot be used for semiconductor constituents like high temperature produced by the pollution and the operation. It is convenient to weld the high conductivity and heat conductivity materials like silver, gold, copper, aluminum, etc .
The consumption power is less, only for resistance spot welding 5% right and left sides, weld deformation fewer than 3-5% , strength the stability and solder joint strength by an average of around 15-20% , on the surface of sanitation necessities is not high .
Ultrasonic welding procedure is extensively utilized in the microelectronics devices and concluding technology, the most effective application is the unified circuit element of interconnection and it is utilized in the electrical packaging plastic and electronic aerospace industries.
Ultrasonic welding procedure welds thin to thick substance combinations. It is outstanding for Cu, Al, and the high-thermal-conductivity substances that are tough to join by fusion procedures. It can be taken into use to join the wires and circuitry. Therefore, it is seamless for use in the trades which produce the electrical and computer components.
Ultrasonic welding procedure effectively joins several different materials blends. It welds without any filler gases or metals. It is easily automated and fast as ultrasonic welding does not need the connective bolts or soldering constituents to bind two pieces collected. It cuts down manufacturing and production costs.
The ultrasonic welding is visually attractive as there are no noticeable seams that can reduce from the finished piece. The ultrasonic welding procedure is the automated procedure which only needs the welder to pull the lever or push button to make the ultrasonic weld.
Ultrasonic welding procedure is perfect since it generates the dependable bonds without presenting any froths or thermal distortion to the constituents being linked. The ultrasonic weld dries quickly because there are no solvents or adhesives to dry and there is no requirement for the materials to cure.
Although ultrasonic welding procedure uses the vibration to make the weld, ultrasonic welding is changed technique from “vibration welding” (also recognized as the friction welding). The acoustic energy makes the friction. It generates the heat and the components are welded in less than a second, forming it one of the quickest welding procedures in use today.
In the vibration welding one substance is held in the place, whereas the other is stirred back and forth by either the changing hydraulic or electromagnetic linear motion generator. In ultrasonic welding , both substances are held in the place and a huge frequency sound is applied to generate the friction and then make the weld .
Ultrasonic Welding procedure offers the clean outsides of welded parts. The probable manpower savings. The absenteeism of drying time in the jig, the gas fitted and it has totally steady, likelihood of welding in the existence of the foreign bodies like the powders and the liquids that are dissenting using any other traditional assembly processes.